PRODUCT MANUFACTURE AND BOX BUILD

Electromechanical Product Manufacture

As an ELECTROMECHANICAL engineering company, we put the same level of importance on electronic and mechanical assembly, unlike other box-build companies whose core business often lies elsewhere.

We have Technicians trained to IPC-A-610 standards working alongside Engineers with many years of mechanical knowledge. This ensures no parts are ever forced, twisted, bent or stressed. Any fettling can be carried out in-house, and any electronic issues can be overcome without causing damage or delay to your products.

We offer a complete system build capability, including the following:

In-house procurement of all components
Metal work, fabricated, punched or cut
Full electronic and mechanical assembly
Box, panel or chassis construction
Enclosure and cabinet preparation
Component and Sub-assembly integration
Integral wiring and cable assembly
PCB population (through-hole and surface mount)
Product/software configuration
Hydraulic and pneumatic systems plumbed
Full compliance, leak and electrical testing
Product packing, bagging or boxing

MANUFACTURING ASSISTANCE

Whether a small hand-held device or a large industrial machine, a few components or a complete system, a simple gadget or a complex robotic assembly, CableTronics can offer MANUFACTURING ASSISTANCE, support and feedback from purchasing to packaging. We can procure all your components, allowing you the benefits of group pricing from suppliers with a proven quality and reliability track record. Or, we can build using free-issued materials. Any spares, accessories, consumables or manuals can be purchased, printed and/or dispatched with the goods.

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TECHNICANS & ENGINEERS

Our skilled TECHNICIANS, ENGINEERS and management team have years of experience in various electronic and mechanical assembly sectors. Most are trained to IPC-A-610 standards or have extensive engineering or mechanical backgrounds. Training records are kept and updated, and all staff are part of a continuous improvement programme and know the difference between "tight and too-tight" or "slight pressure and force".
Many of our customers’ products are used globally, in remote fields to the glaciers of Antarctica, in hospital rooms or maybe even a supermarket near you.

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QUALITY BUILT IN

CableTronic's procedures and processes are monitored by ISO- and "UL-accredited" bodies. Continuous internal and external audits ensure 100% compliance with our customers' drawings, bills of materials, parts lists, and instructions. Full traceability of parts from supplier to product is maintained using our Cim50 MRP manufacturing software, and all Labour and Tooling are recorded and kept on file for historical reference. For larger assembly projects, a QDIP system is often employed. Inspections occur throughout the assembly process from Goods-In to dispatch, with line/cell spot checks when required.

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OUR WORKSHOP

Our WORKSHOP is divided into halves: one designed for more cell-like products, generally of a higher value with lower run rates. The other is for flowline production, usually small to medium-sized units higher in quantity. Both are designed with plenty of shelve space for either parts procured and kitted In-house or materials free issued by our customers. We strongly believe in lean manufacturing practices, so only the tools, parts and documentation required to complete each job should be held in each assembly area. With that said, some consumables and everyday items are never more than an arm's length away. All perishable items are recorded, and expiry dates are closely monitored. Hazardous materials or waste products are stored and disposed of safely and appropriately.

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Typically, our assemblies incorporate:

Conduit, trunking, DIN rail, buzz bars
Wiring, looms, harnesses and cables
Buttons, lights, indicators and switches,transformers and chokes
PCBs, displays, windows, touch screens
PLCCs, timers, relays, connectors
Bearings, gears, cylinders
Valves and actuators
Piping and ducting
Fittings and couplings
Filters and manifolds
Gaskets and seals
Motors and pumps
Hinges, struts, slides
Relays, contactors, circuit breakers

We also understand the importance of completing all supporting documentation in a neat, tidy and presentable condition for traceability, record-keeping and historical reference.

Whether a small sub-assembly or an extensive system, our technicians will ensure full build compliance with your drawings, specifications and instructions in accordance with our ISO and "UL" quality standards.

In addition, quality, consistency and on-time deliveries are ensured by using specialist tooling and equipment as well as a large stock of mechanical hardware and a wide selection of electrical components.

Speak to us about Electromechanical Product Manufacture